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Last updated: July 06, 2021

Char Broil Classic 405 Review

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By
Reviewed by
Reviewed by
Last updated: July 06, 2021
LilGrill is reader-supported. We may earn a commission through products purchased using links on this page. Learn more about our process here
Ideal for
  • Budget conscious grill lovers
  • Those wanting a no-frills grill with no complicated features
  • Those looking for a low maintenance, easy clean gas grill
Main features:
  • Piezo ignition to fire up the grill at the touch of a button
  • Four burners producing 32,000 BTUs of power
  • Approximately 600 square inches of cooking area
Editor's Rating
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GrillScore is a ranking system developed by our team of experts. It aggregates all the scores given to a product in various aspects including the individual product’s features evaluation given by each expert independently, its customers’ feedback rank, and sales rank.
9.8
out of 10
  • Primary cooking area 9.8
  • Ease of use 9.8
  • Portability 9.7
  • Warranty 9.7
Users’ Rating
4.1
out of 5
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      14%
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In this Char Broil Classic 405 review, we will explore this gas grill to help you to make your final purchase decision. The Classic 405 is a no-frills grill that may lack the bells and whistles of other models, but this is reflected in the modest price tag.

Despite being at a fairly low price point, the grill features a piezo ignition system and has a cooking area of approximately 600 square inches. It is also an easy clean, low maintenance grill with porcelain covered grill grates and a grease management system that captures any rendered fat, excess marinade or other grease that is produced during your grill session.

This makes the Char Broil Classic 405 an easy-to-use gas grill that is ideal for budget conscious grill lovers.

Specifications

Primary function
grill
Fuel source
LP
Primary cooking area
405 sq. in.
Warming rack area
190 sq. in.
Number of burners
4
Total BTUs
32,000
Ignition
Piezo
Grates material
porcelain coated steel
Dimensions
24.1 x 54.3 x 43.5 inches
Weight
50.7 lbs.
Warranty
5-year (burners), 2-year (firebox), 1-year (other parts)

Review

With so many grills on the market, it can be tricky to choose the best one for your family. The Char Broil Classic 405 is a great model and here we’ll explore some of this gas grill’s features in more detail to help you to make an informed purchase decision.

Overall Performance

Propane grills are often lauded for their ease of use, but some models are easier to use compared to others. If you’re looking for a simple grill that doesn’t have lots of complicated features, the Char Broil Classic 405 is likely to appeal.

This is essentially a larger version of the Char Broil two burner grill. While the two-burner version was only large enough for direct heat grilling, this model has sufficient room for cooking for approximately four people.

The 405 features four propane burners that run front to back, allowing you to create different heat zones for different food items that require different temperatures to cook. There is also a piezo ignition system, so you don’t need to carry a lighter or matches.

The grill also features two small side tables that make food prep a little easier or allow you to keep all your cooking accessories on hand. Finally, there is an integrated grease management system that will catch any excess marinade, fat or other drippings to make clean up easier after each grill session.

Cooking area

The Char Broil Classic 405 has a primary cooking area of 500 square inches, which should be sufficient for most types of grilling. This cook area increases to 600 square inches when you include the side burner. This is an impressive total for a budget model, but it is average for the typical four burner grill. It also should be more than enough for a family of four or if you’re having an outdoor party.

600 square inches should be able to accommodate 20 to 25 burgers. So, you should be able to keep all your guests happy without needing to enlist the use of your indoor oven.

The 405 also has a fully enclosed cabinet for storage under the cooking area.

Burners

Char Broil Classic 405 Review

The Char Broil Classic 405 features four stainless steel burners. These are made with a highly durable gauge of stainless steel that should ensure years of use.

BTUs

The four burners produce 40,000 BTUs of cooking power. This makes this grill comparable to other models of a similar price and build. However, there is an additional side burner that adds a further 10,000 BTUs as an additional high heat sear station or warming area. This power provides the flexibility to low and slow smoking or try advanced grilling methods such as reverse searing.

Fuel source and ignition

One of the trickiest things about grilling can be getting the grill started. However, the 405 features a piezo ignition system Trusted Source Piezo ignition - Wikipedia Piezo ignition is a type of ignition that is used in portable camping stoves, gas grills and some lighters, and potato cannons. en.wikipedia.org that offers fast and reliable burner start up. With just the push of a button, you’re fired up and ready to grill.

Cooking grates

Char Broil Classic 405 Review

The 405’s grill grates are cast iron with a porcelain coating. This means that the grates are not only robust, but have excellent heat distribution and retention. A common problem with low end grills is hot and cold spots, but the porcelain coated cast iron eliminates this issue.

Ease of use

Once you have the grill assembled, it is remarkably easy to use. There is some adjustability of the heating elements using the front panel controls. While these don’t offer fine tuning, they are sufficient to change your grilling from low and slow to searing.

Of course, you will still need to position your food carefully in the cooking area. The warming rack is ideal for warming vegetables or toasting buns that would otherwise be overcooked on the sides of the main cooking area.

Safety features

Char Broil Classic 405 Review

As we touched on above, the Char Broil Classic 405 features an integrated piezo ignition system that doesn’t require matches or lighter. This type of system operates on a battery, which will need to be replaced periodically, but with the touch of a button you can fire up your grill.

This means that you don’t need to worry about potentially dangerous lighting issues.

Portability

While the grill has a solid build, it is quite portable. Although it weighs approximately 50 pounds, each of the four casters have a locking feature. This allows you to move the grill to another area of your patio or yard. You can then ensure it doesn’t slide around once you have it in place, by locking all four casters.

Warranty

A warranty is an indication of a manufacturer’s confidence in its products. It is an indication that you can expect to enjoy little risk of faults or issues within the warranty period. Of course, if you do experience any faults during the warranty period, the manufacturer will often repair them or replace the unit.

The 405 is supplied with a limited warranty. The burners, lid and firebox are covered by a five-year warranty, but all other components and parts have a one-year warranty. This is a little more substantial than other grills at this price point.

Ease of maintenance

The clean up after grilling on the Char Broil Classic 405 is fairly simple. The porcelain coating on the grates help to prevent food from sticking. If any food does linger on the grates after cooking, this can usually be lifted with a damp cloth. Just wait until the grates have cooled, so they are barely warm to the touch and then wipe down.

If the debris is particularly stubborn, you can remove them and allow them to soak in a little soapy water. This should loosen any food, which can then be wiped away. Just be sure that the grates are fully dry before returning them to the grill.

Avoid scraping the grates with a sharp implement, as it may damage the porcelain coating and create a vulnerability to rust.

The 405 also features a grease management system. Any grease or excess liquid collects below the firebox, making it easy to remove and empty after a grill session.

PROS

CONS

  • Low price point: While this is a powerful model, it is offered at a reasonable price.
  • Good size: The cook area is large enough to feed a family of four or cater for an outdoor party.
  • Prep tables: There are two side tables that are useful for food prep or keeping your grill accessories on hand.
  • Durable: The control panel and lid are made with porcelain coated steel, so they are quite durable. However, it is still a good idea to use a grill cover.
  • Tricky assembly: The assembly does take a little time and there are some Char Broil Classic 405 review comments that highlight assembly issues.
  • Lack of precision control: While there is a control for each burner, you cannot achieve precise control and it is still possible to experience hot zones.
  • No accessory hooks: Unlike many gas grill models, there are no accessory hooks or built-in thermometer included.

Conclusion

The Char Broil Classic 405 may have a simple design, but it still has some excellent features including a grease management system and piezo ignition, despite the budget friendly price point.

Hopefully, this Char Broil Classic 405 review has highlighted that this is a great option for those who are looking for an easy-to-use grill that may not want the complication of complex features. It also provides sufficient cooking space for the whole family or to keep guests happy at your next outdoor party. There is a main grill area and a secondary rack, so you can even grill different types of foods at the same time. This means you can easily grill your burgers and toast buns and cook veggies at the same time.

So, if you’re looking for a budget friendly gas grill that is not packed with overly complicated features, the Char Broil Classic 405 is certainly worthy of serious consideration.

References

1.
Piezo ignition - Wikipedia
Piezo ignition is a type of ignition that is used in portable camping stoves, gas grills and some lighters, and potato cannons.
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